大涡模拟Smagorinsky模型用于磨粒流精密加工喷嘴的质量控制研究

为研究固液两相磨粒流加工喷嘴小孔过程中的流场分布、涡旋形成规律及涡旋的存在对磨粒流加工的影响机制，采用Smagorinsky亚格子模型对磨粒流加工喷嘴小孔的流道进行大涡数值模拟，并使用磨粒流对变直径喷嘴工件进行加工试验。数值模拟发现磨粒流流体中磨粒与壁面的碰撞与剪切作用随流体的速度增大而增大，同一截面的速度存在速度差，其中还伴随涡旋的存在；通过试验研究发现：经固液两相磨粒流加工后的喷嘴小孔表面质量得到明显提高，喷嘴经过四次不同入口速度的磨粒流加工后大孔处表面粗糙度Ra由1.24 μm降至0.542 μm，小孔处表面粗糙度Ra由1.21 μm降至0.437 μm。结论显示固液两相磨粒流加工技术可有效提高被加工喷嘴工件的内表面质量，加工时同一截面的速度存在速度差，速度差的存在利于涡旋的形成，涡旋的存在利于提高磨粒流加工过程的剪切作用，有助于获得高质量的喷嘴小孔内通道表面。     

Characterisation of the microplasma spraying of biocompatible coating of titanium

This paper presents new results of studying the influence of parameters of microplasma spraying (MPS) of Ti wire on the structure and properties of Ti coatings. Based on the design of the experiment and the results of the SEM study, certain spraying modes were chosen to form the desired composition and structure of the Ti coating.  The dense sublayer (up to 300 µm thick) provides good adhesion to the substrate, and a porous top layer can accelerate the coated implant ingrowth with the bone.  This technology is developed for the manufacture of coated endoprosthesis implants.     

地表移动带范围内建构筑物安全可靠性分析

地表建构筑物位于在生产矿山地表开采移动范围内，如果按照一般圈定地表移动范围原则判断建构筑物的安全可靠性，结果是不安全或者预留保安矿柱可保证安全。为分析地表移动带范围内建构筑物安全可靠性，采用FLAC3D软件建立数值模拟模型，对矿区地表移动进行分析研究，并结合建构筑物的破坏等级评判标准，可以更加合理地判断地表移动范围内建构筑物的安全可靠性，对存在相似条件的矿山具有一定的借鉴意义。     

贾燕1,赵永涛2,张红松2

为确定ZrO2/莫来石热障涂层的单层最佳厚度,采用有限元技术研究单层厚度对ZrO2/莫来石热障涂层热冲击应力的影响。结果表明,莫来石层厚度为0.25mm时,涂层表面及ZrO2/莫来石界面处具有最大热应力,而其它莫来石层厚度时涂层内部热应力则受莫来石层厚度影响不明显。当ZrO2层厚度为0.3mm时,ZrO2/莫来石涂层中的热应力在整个横向距离范围内保持稳定,而其它情况下涂层中的热应力则与ZrO2层厚度成正比。涂层表面处的径向热应力大于ZrO2/莫来石界面处的对应值。     

高强不锈钢绞线网与ECC黏结-滑移关系模型

高强不锈钢绞线网与ECC的黏结是二者协同工作的基础，且黏结 滑移关系模型是其黏结性能的综合反映，故通过对17组51个高强不锈钢绞网增强ECC薄板试件进行单边拉拔试验，研究横向钢绞线间距、纵向钢绞线直径和相对锚固长度等因素对钢绞线网在ECC中黏结性能的影响规律。试验结果表明，横向钢绞线的设置可使黏结破坏由脆性破坏转变为延性破坏；高强不锈钢绞线网与ECC的黏结滑移曲线可分为5个阶段，分别为上升段、微降段、延性强化段、下降段和残余段。基于试验结果，对钢绞线网在ECC中的黏结破坏特征和黏结 滑移机理进行分析，在相关黏结-滑移关系模型的基础上，提出钢绞线网与ECC的黏结 滑移关系模型，并进行模型参数分析。所提模型及模型参数计算公式与试验结果吻合良好，能较好地反映钢绞线网与ECC的界面黏结滑移特征。     

Data quality and uncertainty assessment methodology for pavement LCA

In performing pavement life cycle assessment (LCA), users are facing various reports of energy intensity coefficient (EIC) of pavement materials which differ considerably among data sources and therefore alter the LCA results significantly. Instead of selecting a certain EIC without or of little explanation for the current pavement LCA practices, this study proposed a methodology to build probability density function (PDF) for EIC based on available data-set and their qualities. Each data was first evaluated about the data quality indicator (DQI) through data quality pedigree matrix and converted to PDF in modified Beta distribution form. Three weighting methods, the DQI one, coefficient of variation (COV) one and analytical hierarchy process (AHP) one, were developed to assign weightings for different data. Monte Carlo simulation was run with the weighted PDF of each data as input to obtain the ultimate PDF for EIC. A case study to estimate the bitumen’s EIC with eight data samples were performed using the proposed methodology. It is found (1): the estimates by the proposed methodology is of higher reliability (lower COV) compared to any single data due to utilisation of information of the overall data samples; (2) the AHP weighting method is most favoured despite the results of the three weighting methods are close; (3) the central estimates of bitumen’s EIC are between5.4~5.8 MJ/kg. The proposed methodology is helpful in aiding calculating EICs for pavement materials and capturing uncertainties in LCA results in a statistical sense.     

Inhibition of stress corrosion cracking in 304 stainless steel through titanium ion implantation

The effects of titanium ion implantation on the stress corrosion cracking (SCC) behaviour of 304 austenitic stainless steel were studied. Slow strain rate tests (SSRTs) were conducted on 304 steel in air and in 5?wt-% NaCl solution. The microscopic effects of ion implantation were evaluated by Stopping and Range of Ions in Matter Procedures (SRIM). Fracture morphologies and microstructures were investigated by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The fracture surfaces illustrate that ion implantation significantly inhibits the corrosion pits that initiate SCC. A dense passive film, which inhibits SCC, was formed during the ion implantation process. SCC initiation was restrained due to the dense dislocation nets that were generated by titanium ion implantation.

Highlights

• Ion implantation inhibits SCC susceptibility.

• The lack of Cr at the grain boundary leads to the expansion of SCC along the grain boundary.

• Implantation-induced damage leads to high-density dislocations.

• The surface was amorphised due to high-density dislocations.

     

上保护层开采底板破坏深度和应力分析研究

上保护层开采导致的底板变形、应力释放会使被保护层内高瓦斯沿着上覆岩层内形成的空隙裂隙结构向上运移，很容易造成所采工作面采空区内瓦斯增加，造成工作面瓦斯超限。以峰峰集团以黄沙矿为研究实例，针对其主采的2号煤层利用FLAC^3D模拟软件进行上保护层开采底板应力研究，揭示了上保护层开采底板应力的规律特性，对于保护层开采工作瓦斯治理具有一定的指导意义。     

响应面曲线法优化贵州某磷块岩浮选工艺研究

对贵州某沉积钙质磷块岩进行了浮选工艺研究。采用H₂SO₄为氟磷灰石抑制剂、BW-1为白云石捕收剂,进行了浮选单因素试验; 在此基础上进行了正交试验,并采用响应面曲线法进行了浮选条件优化。确定了最佳浮选条件为: 磨矿细度-0.074 mm粒级占60%、H₂SO₄用量13.20 kg/t和BW-1用量400 g/t。采用一段反浮选试验流程,可得到精矿品位30.94%、回收率92.45%的磷精矿。研究结果表明,磨矿细度与H₂SO₄用量的交互作用对精矿品位影响显著,H₂SO₄用量和BW-1用量的交互作用对精矿回收率影响显著。     

槽式太阳能集热管内相变微胶囊悬浮液的热力性能分析

针对传统使用水基和油基的太阳能集热器换热效果低和管壁热应力大的问题，以相变微胶囊悬浮液为工作流体，对抛物型槽式太阳能集热器进行了三维建模。采用蒙特卡罗射线追踪法结合有限容积法和有限元法的方法求解了太阳能集热管的光?热?力耦合问题，采用欧拉?欧拉多相流模型研究了相变微胶囊悬浮液在集热管内的流动换热特性。结果表明，相变微胶囊悬浮液强化了集热管内的对流换热，不仅降低了集热管的沿程壁温，且减少了集热管的周向温差，均化了集热管温度分布。集热管周向等效热应力呈花瓣型分布，对应的5个高温度梯度的位置附近(圆周角θ=5°, 90°, 175°, 225°和315°)出现等效应力局部峰值。吸热管内壁面θ=90°处轴向热应力为压应力，作用于整个管程，而径向热应力和切向热应力为拉应力，主要作用在进出口端。相变微胶囊悬浮液浓度越高，强化换热效果越好，集热管热应力越小，但产生的压降也随之增大。